EPA 608 Study Guide

Elevate for Humanity · HVAC Technician

OFFICIAL STUDY GUIDE

hvac.studyGuide.title

hvac.studyGuide.subtitle

hvac.studyGuide.school

ETPL Program #10004322 · WIOA-Approved · Free to Enrolled Students

hvac.studyGuide.warning
1

hvac.studyGuide.certTypes

TypeWhat It Covers
CoreRequired for ALL types. Ozone, Clean Air Act, refrigerant safety, recovery basics.
Type ISmall appliances — factory-charged, 5 lbs or less. Window units, PTACs, vending machines.
Type IIHigh-pressure systems — R-410A, R-22, R-134a. Residential and commercial AC.
Type IIILow-pressure systems — R-11, R-123 centrifugal chillers.
UniversalPasses all four sections. Work on any system type. Most valuable for technicians.
2

hvac.studyGuide.refrigerantRef

RefrigerantTypeODPGWPCylinder ColorStatusSafety Group
R-12CFC1.010,900WhiteBanned 1996A1
R-22HCFC0.051,810GreenPhased out 2020A1
R-410AHFC02,088Rose/PinkBeing phased downA1
R-134aHFC01,430Light BlueActiveA1
R-404AHFC03,922OrangeBeing phased downA1
R-32HFC0675Blue/RedActive (A2L)A2L
R-454BHFO0466VariesR-410A replacementA2L
R-123HCFC0.0277GrayChiller use onlyB1
R-11CFC1.04,750OrangeBanned 1996A1

🟡 Yellow = A2L (mildly flammable — requires A2L-rated equipment) · 🔴 Red = ODP > 0 (ozone depleting)

3

hvac.studyGuide.recoveryLevels

System TypeRequired LevelNotes
High-pressure < 200 lbs0 psigAtmospheric pressure
High-pressure ≥ 200 lbs10 in. Hg vacuumBelow atmospheric
Low-pressure < 200 lbs0 psigAtmospheric pressure
Low-pressure ≥ 200 lbs25 mm Hg absoluteDeep vacuum
Small appliance (operating)90% of chargeBy weight
Small appliance (non-operating)80% of chargeBy weight

Leak Trigger Rate

Comfort cooling (residential/commercial AC)

10%

30 days to repair

Leak Trigger Rate

Commercial refrigeration

20%

30 days to repair

Leak Trigger Rate

Industrial process refrigeration

35%

30 days to repair

4

hvac.studyGuide.phaseOut

1996

CFC production banned in the US (R-12, R-11, R-113)

2010

R-22 banned in NEW equipment. Existing systems can still be serviced.

2018

EPA 608 certification required to purchase ANY refrigerant (including HFCs)

2020

R-22 production and import fully ended. Reclaimed R-22 only.

2023+

AIM Act HFC phasedown begins. R-410A being replaced by A2L refrigerants.

2025+

New residential AC systems shipping with R-454B (Opteon XL41) instead of R-410A.

5

hvac.studyGuide.keyRules

Max fine for venting

$44,539 per day per violation

Cylinder max fill

80% of water capacity

DOT retest interval

Every 5 years

Recovery cylinder color

Gray body, yellow top

Records retention

3 years minimum

Leak repair deadline

30 days after trigger exceeded

Vacuum target

500 microns or below

Pressure test gas

Dry nitrogen ONLY — never oxygen

Refrigerant purchases

EPA 608 cert required since 2018

De minimis release

Hose connect/disconnect only — all others illegal

6

hvac.studyGuide.mustKnow

hvac.studyGuide.clickToReveal

Elevate for Humanity Career & Technical Institute · Indianapolis, IN

hvac.studyGuide.footer

hvac.studyGuide.footerNote