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EPA 608 Study Guide

Elevate for Humanity · HVAC Technician}

OFFICIAL STUDY GUIDE

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hvac.studyGuide.school

ETPL Program #10004322 · WIOA-Approved · Free to Enrolled Students

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hvac.studyGuide.certTypes

TypeWhat It Covers
CoreRequired for ALL types. Ozone, Clean Air Act, refrigerant safety, recovery basics.
Type ISmall appliances — factory-charged, 5 lbs or less. Window units, PTACs, vending machines.
Type IIHigh-pressure systems — R-410A, R-22, R-134a. Residential and commercial AC.
Type IIILow-pressure systems — R-11, R-123 centrifugal chillers.
UniversalPasses all four sections. Work on any system type. Most valuable for technicians.
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hvac.studyGuide.refrigerantRef

RefrigerantTypeODPGWPCylinder ColorStatusSafety Group
R-12CFC1.010,900WhiteBanned 1996A1
R-22HCFC0.051,810GreenPhased out 2020A1
R-410AHFC02,088Rose/PinkBeing phased downA1
R-134aHFC01,430Light BlueActiveA1
R-404AHFC03,922OrangeBeing phased downA1
R-32HFC0675Blue/RedActive (A2L)A2L
R-454BHFO0466VariesR-410A replacementA2L
R-123HCFC0.0277GrayChiller use onlyB1
R-11CFC1.04,750OrangeBanned 1996A1

🟡 Yellow = A2L (mildly flammable — requires A2L-rated equipment) · 🔴 Red = ODP > 0 (ozone depleting)

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hvac.studyGuide.recoveryLevels

System TypeRequired LevelNotes
High-pressure < 200 lbs0 psigAtmospheric pressure
High-pressure ≥ 200 lbs10 in. Hg vacuumBelow atmospheric
Low-pressure < 200 lbs0 psigAtmospheric pressure
Low-pressure ≥ 200 lbs25 mm Hg absoluteDeep vacuum
Small appliance (operating)90% of chargeBy weight
Small appliance (non-operating)80% of chargeBy weight

Leak Trigger Rate

Comfort cooling (residential/commercial AC)

10%

30 days to repair

Leak Trigger Rate

Commercial refrigeration

20%

30 days to repair

Leak Trigger Rate

Industrial process refrigeration

35%

30 days to repair

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hvac.studyGuide.phaseOut

1996

CFC production banned in the US (R-12, R-11, R-113)

2010

R-22 banned in NEW equipment. Existing systems can still be serviced.

2018

EPA 608 certification required to purchase ANY refrigerant (including HFCs)

2020

R-22 production and import fully ended. Reclaimed R-22 only.

2023+

AIM Act HFC phasedown begins. R-410A being replaced by A2L refrigerants.

2025+

New residential AC systems shipping with R-454B (Opteon XL41) instead of R-410A.

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hvac.studyGuide.keyRules

Max fine for venting

$44,539 per day per violation

Cylinder max fill

80% of water capacity

DOT retest interval

Every 5 years

Recovery cylinder color

Gray body, yellow top

Records retention

3 years minimum

Leak repair deadline

30 days after trigger exceeded

Vacuum target

500 microns or below

Pressure test gas

Dry nitrogen ONLY — never oxygen

Refrigerant purchases

EPA 608 cert required since 2018

De minimis release

Hose connect/disconnect only — all others illegal

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hvac.studyGuide.mustKnow

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1. Maximum fine for knowingly venting refrigerant?

$44,539 per day per violation (Clean Air Act)

2. What does ODP stand for?

Ozone Depletion Potential. R-12 = 1.0 (reference). R-410A = 0.

3. What does GWP stand for?

Global Warming Potential. Measured relative to CO₂ (GWP=1).

4. Recovery cylinder max fill level?

80% of water capacity. Never overfill — liquid expands with heat.

5. DOT hydrostatic retest interval?

Every 5 years. Expired = cannot be legally refilled.

6. Recovery cylinder color (DOT standard)?

Gray body, yellow top.

7. R-410A cylinder color?

Rose/pink.

8. R-22 cylinder color?

Green.

9. Who can purchase refrigerant (since 2018)?

Only EPA 608 certified technicians.

10. Difference between recovery, recycling, reclamation?

Recovery = remove from system. Recycling = clean on-site for reuse. Reclamation = process to ARI 700 purity at certified facility.

11. What gas is NEVER used to pressure test a system?

Oxygen or compressed air — explosive with refrigerant oil. Use dry nitrogen only.

12. Target vacuum level before charging?

500 microns or below. Verify with micron gauge, not manifold gauge.

13. What is a de minimis release?

Small unavoidable release when connecting/disconnecting hoses. The only legal release.

14. ASHRAE 34 safety group for R-410A?

A1 — low toxicity, non-flammable.

15. ASHRAE 34 safety group for R-32 and R-454B?

A2L — low toxicity, mildly flammable.

16. What does A2L mean?

Low toxicity (A), mildly flammable (2L). Burning velocity ≤10 cm/s.

17. How long must refrigerant records be kept?

3 years, available for EPA inspection.

18. Leak repair deadline after trigger rate exceeded?

30 days.

19. What is a purge unit on a low-pressure chiller?

Removes air and non-condensables that leak INTO the system (low-pressure systems operate below atmospheric).

20. Can recovered refrigerant be returned to the same system without reclamation?

Yes — same owner's equipment only. Different owner requires reclamation to ARI 700.

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